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AL MADEENASteel Works
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+971 50 805 9757 almadeenasteelworks.llc@gmail.com Industrial Area, Mussafah, Abu Dhabi
Quality assurance

Inspected at six stages, not just at the end.

Finding a defect at final inspection means rework, delay and a difficult conversation. Finding it at fit-up means a five-minute adjustment. So we inspect early, and we write it down.

01 — Control points

The six-stage inspection process.

Each stage has a defined check and a sign-off. Work does not progress to the next stage until the current one passes.

QC 01

Material receipt

Mill certificates checked against order. Grade, thickness and finish verified and logged before stock is released.

QC 02

Cutting & forming

First-off part dimensionally checked against the approved drawing before the batch runs.

QC 03

Fit-up

Joint preparation, gap, alignment and squareness inspected before any welding is permitted.

QC 04

Welding

Welds executed to qualified procedure by coded welders, then visually inspected 100%. DP and UT available on request.

QC 05

Finish

Surface preparation, coating thickness and polish grade checked against specification.

QC 06

Final & despatch

Full dimensional check against the signed drawing, photographic record, then protected for transport.

02 — Performance

Measured, not claimed.

These are our own rolling twelve-month internal records, reviewed quarterly. We publish them because a fabricator who will not measure their own delivery record usually has a reason.

On-time delivery96%
First-time inspection pass94%
Repeat & referred clients88%
Zero lost-time incidents100%

“First-time inspection pass” means the item was accepted by the client or consultant without rework on first presentation.

03 — Documentation

What comes in the handover file

  • WPS & PQR — welding procedure specifications and qualification records for the procedures used on your job.
  • Welder certificates — current qualification records for every welder who worked on the package.
  • Mill certificates — EN 10204 material certificates traceable to the heat number.
  • Dimensional report — final check against the signed shop drawing.
  • Photographic record — fabrication and installation stages documented.
  • Method statement & RAMS — for any works carried out on your site.
  • Warranty certificate — twelve months on workmanship as standard.

Tell us at enquiry stage if you need certified material — it changes procurement, so it cannot be added retrospectively.

04 — Machines & equipment

What is on our shop floor.

Profiling, forming, welding and finishing all in-house. That is what lets us control tolerance and lead time instead of explaining a subcontractor's delay.

CNC Press Brake — 3200 mm × 135 T PhotoCNC Press Brake — 3200 mm × 135 T machine-cnc-press-brake.jpgCNC Press Brake
Fibre Laser Cutter — 3000 × 1500 mm bed PhotoFibre Laser Cutter — 3000 × 1500 mm bed machine-fibre-laser-cutter.jpgFibre Laser Cutter
CNC Plasma Table — 6000 × 2000 mm bed PhotoCNC Plasma Table — 6000 × 2000 mm bed machine-cnc-plasma-table.jpgCNC Plasma Table
Hydraulic Guillotine — 3000 mm × 10 mm PhotoHydraulic Guillotine — 3000 mm × 10 mm machine-hydraulic-guillotine.jpgHydraulic Guillotine
CNC Press Brake
3200 mm × 135 T
Programmable multi-axis bending with repeatable angle control.
Fibre Laser Cutter
3000 × 1500 mm bed
Burr-free profiling of steel, stainless and aluminium from DXF.
CNC Plasma Table
6000 × 2000 mm bed
High-speed profile cutting of plate up to 25 mm.
Hydraulic Guillotine
3000 mm × 10 mm
Straight, accurate shearing of sheet and light plate.
Plate & Section Rolls
Up to 12 mm plate
Rolling of plate, pipe and section to specified radius.
Welding Bays
TIG · MIG · MMA · FCAW
Multiple stations with fume extraction and positioners.
Ironworker & Punch
Punch, notch, shear
Fast processing of angle, flat bar and light section.
Bandsaw & Cold Saw
Up to 400 mm section
Square, mitre and repeat-length cutting of section and pipe.
Polishing & Finishing
Mirror · hairline · No.4
Belt, mop and satin finishing for stainless architectural work.
Shot Blast & Paint Bay
Sa 2½ preparation
Surface preparation and protective coating application.
05 — Certifications & standards

Documented, licensed
and auditable.

Current copies of all licences and qualification records are available on request for tender and prequalification submissions.

Abu Dhabi DED

Trade Licence

Licensed steel fabrication and metal works contractor in the Emirate of Abu Dhabi.

AWS D1.1 / ASME IX

Welder Qualification

Coded welders with current qualification records available on request.

ISO 9001 aligned

Quality Management

Documented inspection and traceability procedures across every project stage.

ISO 45001 aligned

HSE Management

Method statements, risk assessments and toolbox talks on every site.

Mill certificates

Material Traceability

EN 10204 certificates retained and issued with the project handover file.

ADM submissions

Municipality Approved

Experience preparing and submitting fabrication packages for authority approval.

06 — Health & safety

Nobody gets hurt building your project.

Every site mobilisation is preceded by a method statement and risk assessment, reviewed with the crew before work starts. Hot works, work at height and lifting operations are permit-controlled.

  • Task-specific method statements and risk assessments (RAMS)
  • Trained and certified riggers, banksmen and scaffolders
  • Hot works, confined space and work-at-height permits
  • Daily toolbox talks and full PPE discipline
  • Incident reporting and investigation procedure
  • Third-party inspected lifting gear with current certificates
Materials we work in
Mild steel
S275 / S355 — sections, plate to 40 mm, hollow section
Stainless
304 / 304L, 316 / 316L, 430 decorative
Aluminium
6061 / 6063 extrusion, 5000-series sheet, ACP
Protection
Hot-dip galvanising, powder coat, duplex, epoxy
SS finishes
Mirror, hairline, satin, No.4, bead blast
Welding
TIG, MIG/MAG, MMA, FCAW — AWS & ASME procedures
Prequalification

Need our documents for a tender?

Trade licence, welder qualifications, insurance certificates and past-project references — send us the prequalification form and we will complete it.

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